September 18,2024
Roy

Fluid flow in industries is often controlled using pinch valves. These pinch valves control opening/closing by applying a force at the center of the valve. This forces the valve to close and blocks flow. The force applied on these rubber lined valves is done through different actuation types. Additionally, the internal rubber lining allows the valve to act as wastewater treatment valves due to their added corrosion resistance. Continue on to learn more about these pinch valves.

Manual pinch valve

Working Of Rubber Lined Valves

Understanding a pinch valve’s functionality depends on the understanding of its components. The main pinch valve components are the outer structural body, the internal rubber sleeve and the connection types. The outer body holds everything in place and the connection types provide support by connecting the valve to the pipe. 

The internal rubber lining is what largely controls the fluid flow. This lining stretches from the inlet to the outlet and prevents fluid contact with the internal valve body. The internal rubber lining allows/blocks flow by connecting to the external hinge. This external hinge is usually a handwheel which can be moved manually or automatically.

When the external handwheel is revolved around, it puts pressure on the center of the internal lining. This causes the lining to “pinch” and hence closes the valve. When the force is removed, the rubber lining goes back to its original spot and allows flow.

Kinds Of Pinch Valves

Hydraulic Pinch Valve

The general functionality of all pinch valves is the same. For a hydraulic pinch valve, the force applied is automatic. Hydraulic fluids are used to pinch the center of the valve blocking flow.

Solenoid Sleeve Pinch Valve

For a solenoid sleeve pinch valve, the opening and closing is controlled using electricity. The plunger which pinches the valve is moved up and down using electricity.

Pneumatic Pinch Valve

In the case of pneumatic pinch valves, the pressure applied on the center is done using compressed air. This compressed air is provided using an external source.

The Pros of Pinch Valves

  • Full Port Valves: A sleeve pinch valve has a full bore design which maximizes flow. This means that hole/passageway for fluid flow is as big as the pipe that it is connected to.  
  • Abrasive Slurry Handling: Rubber lined valves are apt for handling abrasive slurry fluids. This is because of the added durability provided by the internal rubber lining. This lining prevents the inner valve body from coming into contact with the fluids.
  • Minimal Maintenance: Pinch valves are extremely low maintenance because of the internal rubber lining. This component is what largely experiences wear and tear. This rubber is made of durable material such as silicone or other elastomers. This increases the wear-life of these valves.
  • Self Cleaning Valve: Pinch valves can clean themselves because of the internal elastomer lining. Any fluid that flows through the valve cannot stick to the elastomer lining. And so as fluid passes through the valve, all products flow along with the fluid.

Pinch Valve VS Diaphragm Valve

While diaphragm valve functionality is pretty similar to that of pinch valves, they’re quite different. In a sleeve pinch valve, fluid flow is blocked by pinching the valve to close at the center. In a diaphragm valve, this is done using a flexible diaphragm.

An additional component applies force on the diaphragm. This extends it and blocks fluid flow by closing the valve from the center. Once the valve is opened, pressure on the diaphragm is released and it moves out of the way allowing fluid flow.

Diaphragm ValvePinch Valve
More ExpensiveCheaper
Better Sealing PropertiesSealing is not as good as diaphragm valves
Complex maintenance but not required oftenMaintenance is easy but required often
Immediate Fluid shut off not possibleImmediate fluid shut off is possible
Requires manual cleaningSelf cleaning properties

Pinch Valve Uses

Pinch Valves are found in the following industries:

  • Mining and Mineral Handling: Internal sleeve in these mining industry valves is designed for extra wear resistance.
  • Wastewater Industry: Inert elastomer sleeve in wastewater treatment valves is apt for preventing contamination. Full bore design also allows efficient fluid flow.
  • Food & Beverage Industry: Elastomer sleeves in food processing valves are FDA approved. This means they are apt for being in contact with food/beverages. Immediate shut off properties allows for efficient packaging.
  • Pharmaceutical Industry: Like food/beverage valves, pharmaceutical valves also use inert elastomer sleeves which prevent solution contamination.
  • Cement Industry: The elastomer sleeve in cement industry valves are apt for abrasive slurry handling.

Pinch Valve Maintenance

Pinch valves can be maintained by following a general routine:

  • Stick to manufacturer maintenance tips.
  • Perform routine check ups.
  • Check for leaks/damage to the outer structural body.
  • Replace inner sleeve lining every 200,000 to 500,000 fluid cycles.

Buying Rubber Lined Valves From LIANKE Valve

Founded in 1982, LIANKE Valve is one the leading producers of sleeve pinch valves. Customers looking to find high quality hydraulic pinch valves are in luck with LIANKE Valve as each product found here is compliant with CE, API, ISO, EAC, and TS industry standards. 

Moreover, customers will be able to find a large variety of pinch valves. At LIANKE Valve, you’ll find a pneumatic pinch valve, hydraulic pinch valve, extra elastomer sleeves, and even electric pinch valves. Additionally, when customers are looking to get quotes, their needs will be met in under 24 hours. So, head over and get your quotes!

FAQs

When Should The Inner Elastomer Sleeve Be Replaced In Pinch Valves?

The inner elastomer sleeve in pinch valves must be replaced every 200,000 to 500,000 fluid cycles. If not, the valve is more susceptible to damage and leaks. Additionally, it may cause damage to the internal body of the valve which will require more complex maintenance.

What Are The Key Applications And Benefits Of Pinch Valves In Industrial Processes?

The key applications and benefits of pinch valves in industrial processes are their full bore design and added durability. This allows efficient fluid flow and the internal rubber sleeve allows valves to carry abrasive slurries. Additionally, these valves require minimal maintenance and have self cleaning properties.

Resources

What is a Pinch Valve? General Technical Overview – Geeplus.com

What is Pinch Valve?- Types, Working And Uses (theengineeringchoice.com)

Pinch Valves: An Uncomplicated Valve With an Important Purpose | Valve Magazine

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